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ENGINEERING DESIGN
https://www.jcldd.com/sheet-metal-mold-design/ />
#sheet #metal #dfm
In order to help customers solve problems related to metal forming manufacturing, JCL provides comprehensive design services before starting tool development.... moreENGINEERING DESIGN
https://www.jcldd.com/sheet-metal-mold-design/ />
#sheet #metal #dfm
In order to help customers solve problems related to metal forming manufacturing, JCL provides comprehensive design services before starting tool development. Detailed design thinking and risk assessment can help reduce unnecessary and unreasonable investment. Keep the actual investment close to the budget, so as to maintain efficiency and avoid overspending and delays that often occur during the project.
CAD Evaluation
Feasibility check is always important when we run our project from product design phase to manufacturing design. Our engineers will review below items to guarantee the part meets the forming requirement and feedback to our customer the necessary design change. Some of the items need to be consider such as
Basics
Materials Types, Weight & Thickness
Machine Tonnage
Tool Size
Part Dimension & Tolerances
Features
Surface Condition
Edge Condition
Web Condition
Spacing Between Features
Extrusions & Countersink
Embossing Style
Geometry
Tab & Notch Width
Blank Corner Radius
Hole Size
Flange Size
Forming Position & Depth
Prototyping
To assure design is ready for tooling kickoff, we will propose a rapid prototyping validation. We can make the prototype parts in a couple of days by a series of processes, several functional testing also will be conducted for preliminary performance evaluation.
Prototype Fabrications
Laser Cutting
CNC Bending
EDM Wire Cutting
CNC Machining
3D Printing
In some cases, a single station short run proto-tooling is required to understand the design improvement or a small volume run for production readiness. Short run tool is a good way to examine before mass production because of the below advantages. less
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