Rockwool Continuous Sandwich Panel Production Line
#rock #wool #sandwich #panel #machine

The rockwool sandwich panel production line is one continuous and automatic line that integrates mechanism, electrical controlling, hydraulic system and polyurethane chemical reaction technology. The rock wool sandwich panel production line adopts advanced international roll forming technology, digital servo technology, frequency conversion vector technology and hydraulic controlling technology, automatic stacking technology. 

The advantages of this rock wool sandwich panel machine are the following: 
1) High automatization. The whole rockwool production line adopts one full computer integration controlling system of digital servo technology, frequency conversion vector technology and hydraulic controlling technology, which realizes whole connection, collecting control and collecting management. Adopt the cutting style of cut to length without machine stop, so that realize full automatically.   
2) High efficiency. The production speed of rockwool sandwich panel machine is 3～8m/min（adjustable according to product forming requirement). The annual product capacity of this line can reach to 800000 M2 (count on the base of 250work days per year and 10 work hours per day)
3) Easy operation. Adopt collecting controlling system, using man-machine conversation. After preparing for the raw material and finishing other production requirements, input required parameters, then the machine can make the product automatically.  
4) Low production cost. Developing the machine's automatization, the whole line only needs 5-8 operators to operate the machine fully, which saves much labor cost and production management cost for enterprises. 

Main Parameters of Rockwool Continuous Sandwich Panel Production Line
Sandwich panel specification:
Length: Min cutting length is 2.5 m
              Max cutting length is 12m
Width: (see profile drawing)
Thickness: (see profile drawing)
Raw material specification:
coil thickness:  0.4～0.6 mm (steel be flat without ups and downs, deformation and bending)
sheet yield stress: ≤235MPa
coil max width: 1250 mm  (tolerance±2mm)
coil max weight: 5T
coil ID: Φ500 and Φ600 mm
coil OD: Φ1000 mm
Rock wool material: fiber length is 100mm, and the fiber should be arranged vertically, volume density is ≥70kg/m3, one-piece length is ≥3m.
EPS material: volume density is ≥18kg/m3, each edge nonstraightness is ≤1mm/m, radian is ≤3mm/m, the panel surface should be flat, roughness is ＜1.5mm/m, EPS panel one-piece length is ≥3m.
EPS material width: min width is 1/2mm of the sandwich panel width.
Machine rockwool specification:
Work line speed:  4000m/min (adjustable)
Machine length: about 70 m
Working height: 1050 mm（panel output height）
Laminating effective length: 7.5m
Control way: adopt industrial computer PLC
Total power: about 45 kw
Power: 380V/3phase/50 Hz
control voltage: 24 V/110 V/220 V
pneumatic: 0.7 Mpa  (self-prepared by the factory)
best working temperature: around 25℃

Component List of Rock Wool Sandwich Panel Production Line
No. Component Qty Remarks
1 5T passive decoiler (upper forming system) 1set Loading capacity is ≤5t
2 Upper roll forming machine 1set With slitting and waste edge winder
Lower roll forming machine 1set
Connecting roller of upper & lower forming system Each 1set
Platform, stair and rail of upper roll forming machine 1set
3 Rock wool transfer device 1set
Rock wool edge cutting device 1set
Dust collector 1set
4 Rock wool clamp device Each 1 set
5 Laminator host 1set Effective length 7.5m
6 Saw cutting system 1set Upper & lower saw
7 Support frame 3sets
8 Electric control system 1set


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