THE ‘HIKAE EQUS’ PANEL

Curved Panel

All the various adaptations thus far were very functional in terms of their utility. Then the need was felt for panels that offer the same strength yet are artistic too. Thus, the curved panel came into existence. The curved panel is a very special eps panel, of great dimensions and thickness, produced in the factory in a flat shape and arranged to be curved, later, at the site. Thus, the structural insulated curved panel produced is easily transported and then, manually or semi-automatically, curved at the site into the desired form, using pneumatic tools. The main advantage of these insulated curved panels is its ability to cover large surfaces quickly and conveniently. These panels give the architects, the freedom to be more creative and try out new shapes. The curved surface enhances air circulation, reduces potential moisture and thus improves thermal performances of the houses.

Here is an overview of the manufacturing process
for curved reinforced concrete sandwich panels:

Design and Planning

The process begins with the design and planning phase, where architects, engineers, and manufacturers collaborate to determine the panel's dimensions, curvature, and other specific requirements.

Reinforcement Placement

Steel reinforcement bars are placed within the mold according to the structural engineering specifications. These rebar grids provide tensile strength to the panel, reinforcing it against stresses such as bending or stretching.

Insulation Layer Installation

Once the rebar is in place, an insulation layer is installed inside the mold. This layer improves the panel's thermal performance, making it more energy-efficient. The type and thickness of insulation can vary based on project requirements.

Shot-creting

The concrete mix used should have the appropriate strength and consistency for the project is then shot-creted at site. The shot-crete is done carefully to ensure it covers the rebar and insulation evenly.

Finishing

After curing, the concrete panel may undergo finishing processes to achieve the desired texture, colour, or appearance.

Curved reinforced concrete sandwich panels offer a combination of structural integrity, thermal insulation, and aesthetic versatility. They are often used in contemporary architectural designs to create visually striking and energy-efficient building exteriors. The manufacturing process of sound proof curved panels, as described above, ensures that these panels meet both functional and aesthetic requirements.

THE ‘HIKAE EQUS’ OTHER PANELS

Curved Panel

Here is an overview of the manufacturing process for curved reinforced concrete sandwich panels:

Here is an overview of the manufacturing process
for curved reinforced concrete sandwich panels: